Expandable graphite (EG) is a game-changing, halogen-free additive that delivers outstanding flame retardancy, thermal insulation, and chemical resistance across polymers, building materials, and sealing applications. Qingdao Xinghe Graphite Co., Ltd. pro

banner

News

Advanced Expandable Graphite Solutions for Next-Gen Flame Retardancy and Thermal Management
June 22, 2025

1. Introduction to Expandable Graphite

Expandable graphite is a natural flake graphite chemically intercalated with acid molecules. These intercalants vaporize upon heating (180–300 °C), forcing the graphite layers apart and creating a worm-like expanded char up to 200× its original volume. This intumescent behavior forms a robust, lightweight barrier that:

  • Suppresses flame spread through tortuous char layers

  • Reduces heat transfer with low thermal conductivity

  • Resists chemicals in harsh environments



2. Core Technical Specifications

SpecificationTypical RangeBenefit
Expansion Ratio100–350ml/gRapid char formation for UL 94 V-0 compliance
Flake Size100–300 µmControlled dispersion in polymers and coatings
Onset Temperature180–220 °CCompatible with standard polymer processing
Ash Content<0.5 wt %High purity for consistent performance
Surface TreatmentsSilane, boric acid, siliconeImproved adhesion and moisture resistance




3. High-Impact Applications


3.1 Halogen-Free Flame-Retardant Polymers

  • Intumescent Coatings: EG in epoxy, polyurethane, and silicone systems yields rapid expansion, lowering peak heat release and smoke density.



3.2 Fire-Resistant Construction Materials

  • Insulation Panels & Boards: Lightweight EG-filled composites resist fire spread while maintaining structural integrity under extreme heat.

  • Ceiling & Partition Systems: Improved fire ratings (EI20–EI120) with minimal thickness.


3.3 High-Temperature Sealing & Gaskets

  • Expanded Graphite Sheets & Rings: Gas-tight, corrosion-resistant seals for furnace doors, heat exchangers, and automotive exhaust systems.


3.4 EMI/RFI Shielding Components

  • Conductive Foams & Gaskets: Leverage EG’s electrical conductivity for lightweight electromagnetic interference protection in electronics and telecom enclosures.



4. Why Partner with Qingdao Xinghe Graphite

  • Vertically Integrated Supply Chain


  • Mine → Intercalation → Expansion → Micronization → Packaging


  • Ensures consistent quality, traceability, and cost efficiency.

  • Tailored EG Grades

    Ultra-high expansion (>350 ml/g)

    Custom flake size distributions (100–300 µm)

    Surface-modified options for enhanced compatibility



    • Rigorous Quality Control


    ISO 9001:2015 certified

    Batch-by-batch testing: expansion ratio, onset temperature, ash content



    • Global Technical Support


    Application engineering for formulation optimization


    • Fast sample delivery and scale-up trials

    Distributors in 90+ countries



5. Best Practices for Formulators

  • Dispersion Techniques: Use masterbatch or direct loading; consider pre-wetting EG with compatible surfactants.


  • Processing Temperatures: Ensure heating profile (180–300 °C) matches EG onset; avoid premature expansion in extruders.


  • Synergistic Additives: Combine EG with melamine-based intumescents or phosphorus compounds for enhanced char strength.



6. Conclusion & Next Steps

Expandable graphite represents a sustainable, high-performance solution for modern fire safety and thermal management challenges. By collaborating with Qingdao Xinghe Graphite Co., Ltd., you gain access to industry-leading EG expertise, customizable product lines, and end-to-end technical support.


Action Items:

Elevate your products with the unmatched performance of Qingdao Xinghe’s expandable graphite.



#ExpandableGraphite #HalogenFreeFR #ThermalBarrier #FlameRetardant #GraphiteSupplier


Online Message

+86-18663987730

+86-532-83813821

John@xhgraphite.com

erweima

+86-18663987730